Lesson 9/1090%
MODULE 09

Filtering, Power Supply & Cable/Shielding

Once a failure is diagnosed, the fix usually comes from this module's toolkit: an LC filter tuned to the right corner frequency, correctly-sized common-mode and differential-mode components, a topology-aware layout, and disciplined cable shielding.

Drag the sliders to change the filter's inductance and capacitance and watch the insertion-loss curve (and corner frequency) update live.

Inductance (L)10 µH
Capacitance (C)1 µF
Corner Frequency
Attenuation @ 1 MHz
A single LC stage rolls off at 40 dB/decade above its corner frequency (fc = 1 / (2π√(LC))). Placing the corner well below the lowest failing harmonic gives the most attenuation right where it's needed, but too low a corner can interact badly with the converter's control loop -- filter corner selection is always a joint decision with the power supply designer.

A common-mode choke is wound so that differential current through the two windings cancels in the core (little differential impedance, so wanted power current passes freely), while common-mode current in both windings adds in the core (high common-mode impedance, blocking CM noise).

Animated: Common-Mode Choke Flux Cancellation

Component Targets Placement Rule
X-capacitor Differential mode Directly across L-N, close to the noise source or the input connector
Y-capacitor Common mode From L/N to chassis/earth -- value limited by leakage-current safety requirements
Common-mode choke Common mode In-line on both conductors together, as close to the source of CM noise as practical
DM inductor Differential mode In series with each conductor individually

Click a topology to see its typical CE failure mode and the layout discipline that keeps it clean.

  • Terminate shields 360° at both ends where possible -- a "pigtail" connection defeats most of the shield's benefit at conducted-relevant frequencies.
  • Keep noisy switching cables physically separated from quiet input/mains cables inside the enclosure.
  • Twist differential pairs to reduce loop area and improve common-mode rejection.
  • Bond shields to chassis at the point noise enters, not just at a single "convenient" ground point.
  • Keep cable bundle length and height above any reference/ground plane consistent with the standard's test method, since it affects repeatability.
KNOWLEDGE CHECK

Module 9 Quiz

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